System analysis and industrial requirements of high-speed tufting machine

One. Content Overview This article focuses on the analysis and industrial requirements of the motion control system provided by Foshan Taifenglai Brushing Machine Machinery Factory, as a leading motion control solution provider in China, for the high-speed tufting machine industry. two. Analysis of the existing control system The control system on the traditional tufting machine generally uses single-chip microcomputer, PLC, and ordinary numerical control system as the upper controller to control the equipment. Among them, the use of single-chip microcomputer as the control system is cumbersome in operation and poor stability, which are its fatal weaknesses; the use of PLC as the control system, the integration of the system is not conducive to upgrades; the use of ordinary numerical control systems as the control system, high cost and inconvenient operation , And waste of internal resources. The tufting machine control system specially launched by Foshan Taifenglai Brush Machine Machinery Factory, from two to six axes, has a complete system, complete series, simple operation, stable and reliable performance, and the cost of the control system is comparable to that of ordinary CNC systems. Low, high efficiency of control program upgrade and development, and good overall cost performance. This article comes from Foshan Taifenglai Brush Machine Machinery Factory, website: http://www.gd-tfl.com/ 3. Industrial requirements of the equipment The process requirements of the high-speed toothbrush tufting machine: 1. Cutting about 900 holes per minute; 2. The error is controlled within 1 silk; 3. The working conditions are divided into: automatic, trial machine, semi-automatic; 4. For the new board type, the end user can either directly input the coordinates manually, or obtain the coordinates automatically by aligning the holes; 5. When the template is input, the jack or hole can be deleted; 6. After the template input is completed, the overall displacement can be automatically obtained , You can also manually enter the overall displacement directly; 7. Reserve a variety of product storage functions for end users.