The transmission structure of the toothbrush tufting machine is composed of a main drive shaft and four servo drive shaft systems. The four servo axes are horizontal X axis, vertical Y axis, moulting Z axis and rotating A axis. The XY two-axis coordinates determine the position of the toothbrush hole, the A-axis plays the effect of replacing to the next toothbrush, and the Z-axis plays the effect of replacing the toothbrush bristles.
When the spindle motor (controlled by the frequency converter) works, the four electronically controlled servo axes will work accordingly, and the other four axes will follow up when the spindle stops. The rotation speed of the main shaft determines the speed of hair transplantation. The four servo axes respond to the request and drive harmoniously, otherwise it will show the phenomenon of hair removal or uneven hair.
In order to prevent the above problems, the editor thinks that you should pay attention to the following problems when operating a high-speed tufting machine:
1. When the machine starts, please do not open the body The door on the right side to prevent items such as clothes from getting caught in the belt.
2. Do not reach into the machine that has been started.
3. Do not drop tools or brush handles and other items into the operating machine to prevent damage to the parts caused by the impact of the tufting head or the hooking knife.
4. If the parts are worn, please replace them as soon as possible to prevent damage to other parts or poor quality products.
5. Pay attention to the cleanliness, maintenance and smoothness of the machine.
6. Add clean 46-48# hydraulic oil to the fuel tank.
7. The oil cup of the intake filter and pressure regulator should be filled with vapor oil.
Other, the operation process of the high-speed tufting machine is as follows:
Action process: the gripper clamps the toothbrush handle from the Y axis direction → the clip is positioned at 90 degrees to the Z axis direction → platform Drive the clip to do X, Y axis movement so that the bristles can be punched into the pores of the toothbrush head→hair transplantation is completed, the clip rotates 90 degrees downwards→the clip is loosened, and a toothbrush is processed.
Only by knowing the operating principle of the tufting machine can we better grasp the speed and quality of tufting.
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