What is the principle of the toothbrush hair transplanter?
The main drive shaft and four servo drive shaft systems form the transmission structure of the high-speed toothbrush tufting machine. The four servo axes are horizontal X-axis, vertical Y-axis, turning plate Z-axis and moulting U-axis. The XY two-axis coordinates determine the position of the toothbrush hole, the Z axis plays the role of changing to the next toothbrush, and the U axis plays the role of changing the hair color of the toothbrush. When the main shaft motor is running, the four electronically controlled servo axes will run along with it, and when the main shaft stops, the other four axes will stop along with it. The speed of the main shaft determines the speed of the hair planting, and the four servo axes respond to the requirements of coordinated drive, otherwise there will be hair removal or uneven hair. Application of Delta Dentsu's high-precision electric servo control can achieve 1000 times/minute hair planting speed, and can achieve jumping hole hair planting.
Brush Machinery - Brief Introduction of Drilling and Tufting Machine
Brush is an inseparable tool in daily life, and it is also a commonly used accessory in industrial production. The brush industry has a very broad market prospect. Therefore, brush manufacturers are making great efforts to increase production capacity and improve production efficiency. It also puts forward high requirements on the processing technology and processing efficiency of the tufting machine. As the most basic production machines in the brush industry, the drilling machine and tufting machine have received great attention in the improvement and promotion of their technology. The drilling/planting machine can be used to make various
brush machine factory for daily use, such as toothbrushes, brooms, shoe brushes, wooden brushes, steel wire brushes, copper wire brushes, toilet brushes, etc. In the field of industrial brushes, such as brush rollers, disc brushes, etc., are also inseparable from drilling machines and tufting machines. Drilling / tufting machines can be divided into different types according to different classification standards.
According to the number of axes, it can be divided into two-axis, three-axis and more than four-axis; according to the function, it can be divided into tufting machine, drilling machine and integrated drilling and planting machine. At present, two-axis and three-axis machines are commonly used, because most products only need to use two-axis and three-axis machines, and machines with more than four axes are used to produce some special-shaped brushes. At present, the high-end five-axis drilling/tufting machine equipment has high speed, multi-task drilling and planting at the same time, various special-shaped brush processing, self-programming, good performance but expensive. Requirements for the control system of the drilling/tufting machine: The current speed of the tufting/drilling machine is generally 500-1000 holes/minute; 100-2000 processing graphic files can be memorized, and up to 10-100,000 holes can be input; U disk is supported Function, can easily and quickly realize the copy of processing files between machines; support hand-held box operation, etc., with password protection function.
The tufting machine system generally adopts two processing data operation modes of teaching and editing; it has an intuitive processing status display system, and the user can quickly know the processing progress and make adjustments at any time; it has processing data editing functions such as adding, modifying, inserting, and deleting, which is convenient and quick Solve problems such as hole offset, porosity, and leaks effectively. For some regular graphics, for example, a neat row of holes with equal spacing, or one part is the same as another part, but the position is different, then some special functions can be used to quickly generate the required data.
These functions include hole division, duplication, translation and generation of commonly used patterns, etc. Through the hole division function, the regular flocking drilling pattern can be quickly generated. The copy function supports the copying of the entire processing hole position and the copying of part of the processing hole position without re-entering the processing data. It has a translation function, which can accurately translate and process the bristle-planted drilling holes of the product as a whole, without manually modifying the data. , The operation is simple and fast. Commonly used patterns are generated, such as square holes, plum blossom holes, herringbone holes, oval holes, etc., which need to input several specific parameters and can generate the entire tufting processing data. In terms of operation modes, it has full-automatic processing, semi-automatic processing, full-hole processing, hole-filling processing, single-step processing, and single-step processing. Simulate processing functions. The above processing methods can also be cross-configured as needed.
Hair planting machine video
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