Application of control system in tufting machine industry

Application of the control system in the hair planting machine industry Brushes: tools made of hair, brown, plastic wire, metal wire, etc. to remove dirt or apply ointment. Generally long or elliptical, and some have shanks. Brushes are also called hair brushes, and brushes are divided into civil brushes and industrial brushes according to their trial areas. The main brushes in daily life are: kitchen brushes, shower brushes, shoe brushes, toothbrushes, pot brushes, laundry brushes, stainless steel sanitary brushes, toilet brushes, wall brushes, paint brushes, etc. In industrial production, the main function is dustproof, polishing, cleaning, and grinding. Such as various vegetable cutter brushes, various setting machine brush wheels, combing machine brushes, grinding machine brushes, brown brushes, various road sweeper brushes, washing machine brushes, and edging machine brushes , Gold finger grinding wheels, felt-type brush rollers, etc. We cannot do without the use of brush products everywhere in our lives. There is a large market demand for brushes and a wide range of varieties. It has a huge market development prospect, and also puts forward high requirements on the processing technology and processing efficiency of the tufting machine. As a leading domestic supplier of control systems and overall solutions for hair planting drilling machines, Taifenglai is a large-scale domestic enterprise engaged in the research, development, production and service of automatic brush making equipment. Has many years of experience in brush-making machinery production and has a high-quality technical team. Our factory adheres to the business philosophy of 'quality casting brand, reputation is the best marketing methodThere are many varieties, many stocks, affordable prices and timely delivery. Brief introduction of drilling and planting machine: The planting/drilling machine can be used to make various household brushes and industrial brushes, such as toothbrushes, brooms, shoe brushes, wooden brushes, steel wire brushes, toilet brushes, and so on. According to the number of shafts, it can be divided into two shafts, three shafts and more than four shafts. According to the function, it can be divided into hair planting machines, drilling machines and drilling and planting integrated machines. At present, two-axis and three-axis machines are commonly used. Since most products only need two to three shafts, machines with more than four shafts are used to produce some special-shaped brushes. The high-speed toothbrush machine is actually a kind of hair transplanting machine. Because of its special technology, it is regarded as a separate type. At present, the high-end five-axis five-head hair planting/drilling machine equipment is equipped with high-speed, multi-station simultaneous drilling and planting, various special-shaped brush processing, self-programming, good performance but expensive, and it is monopolized by foreign manufacturers. Successful application of typical tufting machine machine: tufting/drilling machine control system requirements: current tufting/drilling machine speed requirements are generally 500-1000 holes/min. It can memorize 100-2000 processing graphics files, and can input up to 10-10 million holes. Support U disk function, can easily and quickly copy processing files between processing machines. Support handheld box operation, etc. With password protection function. The tufting machine system generally adopts two processing data manipulation modes, teaching and editing. With an intuitive processing status display system, users can quickly know the processing progress and make adjustments at any time. With the processing data editing functions such as adding, modifying, inserting, deleting, etc., it is convenient and quick to solve the problems of hole position deviation, multiple holes, leaking holes and so on. For some regular graphics, such as a row of neat holes, the spacing is equal, or a part is the same as another part, but the position is different, then some special functions can be used to quickly generate the required data. These functions include hole splitting, copying, translation, and the creation of common patterns. Through the hole splitting function, fast natural and regular hair transplantation drilling pattern. The copy function supports the copying of the entire processing hole and part of the processing hole. There is no need to re-enter the processing data. It has a translation function, which can accurately translate and process the product's tufted hole position without manual operation. Modifying data is simple and quick to operate. Common patterns are born, such as square holes, plum blossom holes, herringbone holes, elliptical holes, etc., which need to enter several specific parameters and generate the entire planting processing data. As shown in the figure below: In terms of operation mode, it has full-automatic processing, semi-automatic processing, full-hole processing, hole-filling processing, single-step processing, and single-step retreat processing. Simulate processing function. The above processing methods can also be cross-configured as required. It supports automatic hair slap function, single color and two-color hair planting, and can switch between drilling and planting, drilling, and planting processing modes. You can modify or specify the starting hole position for tufting. When the tufting hole is longer than the machining hole distance, you can reduce the spindle speed and wait for the platform to be in place before returning to normal spindle processing speed. You can also stop the spindle to a high position and wait for the platform to return to normal spindle processing. speed. Use high stop function when changing color. It has a wealth of machine processing parameter settings for each axis's processing speed, teaching speed, return to origin speed and skip interval. The automatic detection and alarm function during processing allows users to quickly find and solve problems and prevent various accidents such as: heavy wool alarm, servo alarm, board brush alarm, air pressure alarm, aluminum wire alarm, lack of material alarm, etc. With diagnostic function, it can detect input and output signals to help users troubleshoot easily. Finished product display: Concluding remarks: Through the long-term use of customers, Zhongweixing's wool planting/drilling machine control system has been well received in terms of performance stability, comprehensive function, and ease of operation. The development and application of its high-end five-axis five-head tufting/drilling machine control system broke the monopoly of foreign manufacturers. With the rapid increase in the production capacity of the domestic hair planting/drilling machine industry, the market for hair planting machines has become more competitive. Having an efficient, stable, and fully functional control system for the hair planting/drilling machine will undoubtedly be able to grow hair in the fierce competition. The drilling machine market gains the upper hand.