What details should be paid attention to in the production or production of industrial brush rollers? _common problem

After two generations of brush people's research and development and innovation, the current Yuantan Town industrial brush roller manufacturing technology is becoming more sophisticated and the technology content is getting higher and higher. In order to communicate with colleagues in the industrial brush industry to achieve the purpose of improving skills and making progress together; here, we share with you the details that should be paid attention to in the process of making brush rollers.　　 1. Read carefully and interpret the drawings provided by the customer. The drawings provided by the customer have specific data and parameter requirements, and only the brush roller made according to the drawings can meet the customer's requirements. However, the data marked on the drawings provided by some customers may be wrong, and there is a gap with the actual production standard. We must promptly feedback information to the customer, and the production and processing can be facilitated after the customer understands it.　　 2. Strictly grasp the centrifugal force of the brush roller shaft during production. Only the brush shaft with the same centrifugal force is the best brush shaft. Otherwise, once the produced brush roller rotates at a uniform speed, it will sway up and down on the shaft. That kind of brush roller can no longer be used, so it has to be scrapped.　　 Third, the rubber roller injection molding process must also be careful, not only to control the temperature, but also to make the injected plastic and nylon have a purity of 100% and not be contaminated with impurities. When filling plastic, the amount must be controlled well. Only in this way, the brush roller produced will not have bubbles, and is strong and durable.　　 Fourth, after the rubber roller is injection molded, it has to be further processed on a lathe according to the drawings. When processing, the outer diameter and the distance between the two ends of the shaft must be adjusted.　　 5. For planting eyes and planting hairs, the planting eye diameter and hole depth of the brush roller should be determined according to the wire diameter of the bristles. Planting eyes can be divided into plum shape, rectangle, ring, etc. according to the row spacing and spacing.　　6. u200bu200bThere are also brush rollers that require the roller surface to be spring-wound. This kind of brush does not require eye planting. You only need to control the width, hair length, and winding angle of the brush.　　 Seven. When shearing, first adjust the centrifugal force of the shearing machine's quasi-center, and then install the brush roller, from the rough cut to the fine cut step by step. In the cutting process, the caliper should be used for tracking measurement. 8. Packing, use a wooden box, which is convenient for consignment, especially if the diameter of the bristles is too thin, or the brush roller with bristles longer than 40mm must be served in a wooden box, otherwise, the goods will be delivered to the customer. Headaches-the bristles fall to one side and the brush roller can no longer be used! The above is just our humble opinion. I hope that my colleagues in the industry will point out and be correct.