Understand the types and uses of industrial brushes through the overall market of brushes

1. Horse nail machine hair planting brush: the traditional brush making process, after punching the surface of the brush roller or the brush plate, use the horse nail hair planting machine to implant the bristles into the brush roller or brush plate one by one, using this process The produced brush products have a wide range of applications. First, the cost is low. As a consumable product, the cost must be considered. However, the brush roller made of horse nail hair planting has several disadvantages: First, the density is not enough, because there must be a certain distance between each hole of the punching hair planting, and the effect of high density cannot be planted if there is a distance. When the industry requires high-density brush rollers for operation, this kind of brush roller with horse nail machine hair planting cannot be used; the second is that the bonding force of the brush wire is not fast enough. The 'U'-shaped buckle is used to fasten the brush wire and then implant it into the punched hole. The 'U'-shaped buckle crosses in the hole and then goes deep into the hole, so that the brush wire is combined with the roller, but the tension is limited. , If some special industries require high-speed operation on the brush roller, this process is not ideal. 2. Spring brush: The brush roller made of the spring brush process solves the problems of high density and strong fastness. During manufacture, the bristles are pressed into an aluminum strip or stainless steel strip by a strip brush equipment to make strips. The brush is then wound on the roller, and the two ends are welded with a sub-pot. In some special industrial production, it is necessary to make a spring brush with a certain gap, because special effects such as dust removal must be considered. 3. Tablet brush: The brush filaments are closely arranged together, and then placed in a specific mold to form a piece of brush wheel with a steel sheet through a stamping machine. When making a brush roll, multiple brush wheels can be connected in series. Fixed on the roller at the same time, the filament density of the brush made by this process can be high, but the disadvantage is that the cost is high, and the production efficiency is slow. 4. Injection molding brush: The brush wire is arranged in a special mold, and then the brush wire and the brush plate are fused together by injection molding to form a whole. The advantage of this process is that the bristles have high bonding force because it has Integrate into one, the current sanitation vehicle road sweeping brush is made of this process.