The industry's top standards create a research and development and production base for tufting machine products

According to the industry's top standards, build a research and development and production base for tufting machine products, so as to completely get rid of the situation that hydraulic components are controlled by foreign manufacturers, and configure China for construction machinery tufting machines“core”. At present, the company's technical transformation project has passed relevant approvals, and a project leadership committee and implementation agency have been established, entering the formal implementation stage.
One, with“Refined”Image governance, realizing automation, informatization and intelligence in the manufacture of tufting machine parts
The tufting machine project fully considers the development trend of future parts manufacturing, in order to“Refined”Figure governance, and strive to realize the automation, informatization and intelligence of tufting machine parts manufacturing. The implementation of the project will re-divide the production line according to the processing characteristics of each product and equipment characteristics. On the basis of equipment processing automation, automated logistics equipment will be added to ensure the overall automation level of the production line; through the coverage and association of SAP, MES, PDM, andon systems, Establish an information network in the factory area, cooperate with the production line monitoring system and testing devices, so that production information, quality information, equipment information, etc. can be collected in a timely, accurate and effective manner.
Two, with“excellent”Layout, build the industry-leading process manufacturing guarantee capability of tufting machine
In line with the principle of scientifically dividing rough and fine processing and rationally concentrating key processes, the technical transformation project will be based on the production characteristics of the product process, with“excellent”Layout, build industry-leading process manufacturing assurance capabilities. The overall layout of the project will be divided into 11 production lines, 6 units and 2 centers. Using the existing 60,000-square-meter combined workshop in the west factory area, the layout of electroplating, long, medium, and tufting machine hydraulic cylinders will be processed, assembled, and painted. , In the existing 39,000-square-meter plant in the east factory area, remanufacturing, hydraulic valves, short cylinder processing, assembly, and painting areas are arranged, and a new 15,000-square-meter cold-drawing line, production preparation center, and hard pipe surface treatment plant are built.
Three, with“powerful”Establish a business, expand the new product business of tufting machines, and expand the emerging forces of the production line
While stabilizing the traditional markets such as hydraulic cylinders and soft and hard pipes, the company will also accelerate the expansion of the tufting machine business to“powerful”Established a business and scaled up new products such as tufting machines. In this technical transformation project, the principle of high-end breakthrough, mid-end cut-in, and low-end supplement will be used as the positioning principle to optimize and expand the existing valve product trial production line to improve product accuracy; a new valve stem trial production line will be built to realize the trial production of the key process of the valve stem. Improve the manufacturing level of tufting machines and create conditions for mastering its key technologies and industrialization development.