Introduction to the tufting machine
The tufting machine is a variety of brush products such as toothbrushes, hair dyeing brushes, hair combs, wire brushes, fruit washing machine roller brushes, sanding brushes Flocking processing equipment for rollers and other products. Earlier it was a hand-operated tufting machine, and later it was developed as an electric tufting machine. Following the development of automation, various computer numerical control high-speed tufting machines have been developed.
Numerical control tufting machine can be divided into two-axis numerical control tufting machine, three-axis numerical control tufting machine, four-axis numerical control tufting machine, and five-axis numerical control tufting machine according to the tufting shape of the processed product.
The ancillary equipment of the tufting machine includes: drilling machine, shearing machine, sanding machine, punching machine. In order to reduce labor costs and improve automation, in recent years, we have developed drilling and hair transplanting conjoined machines and drilling and hair transplanting shearing and sanding line production equipment.
Mechanical System
The mechanical part is mainly divided into three parts: the nose, the fuselage, and the fixture.
The head is the main mechanical part of the tufting machine. The main actions of tufting are: fetching, cutting, forming the wire, binding the wire with the wire, and inserting the wire into the hole. The machine head completes the above-mentioned primary actions through the connecting rod and cam structure. According to the method of planting hair, the machine head is divided into two types: copper (iron sheet) type and horse nail (iron wire) type; the machine head is divided into four sizes according to the length of planting: 26H, 36H, 75H, and 150H. ; According to the color of the planting hair, it can be divided into: single-color and two-color heads; according to the speed of planting, it can be divided into: ordinary heads and high-speed heads.
The head of the copper sheet (iron sheet) mainly uses a certain length of copper sheet (iron sheet) to press the brush wire into the hole, and the copper sheet (iron sheet) is inserted into the two walls of the hole to reach Pull requirements.
The horse nail head shapes the iron wire into an inverted 'U' shape, tie the brush wire, and implant it in the hole. The iron wire deforms and expands to achieve the locking effect.
The body is the primary structure of the tufting machine, which is used to install the head, motor, screw, workbench, and fixture.
Fixture is a device used to process products. According to different products and different processes, different fixtures are planned.
The number of axes of the machine is also determined according to the requirements of the product.
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