The function and introduction of broom tufting machine

Brush is an inseparable tool in daily life, and it is also a commonly used accessory in industrial production. The brush industry has a very broad market prospect. Therefore, brush manufacturers are making great efforts to increase production capacity and improve production efficiency. It also puts forward high requirements on the processing technology and processing efficiency of the tufting machine. As the most basic production machines in the brush industry, drilling machines and tufting machines have received great attention in the improvement and promotion of their technologies.

The drilling/planting machine can be used to make various daily brushes, such as toothbrushes, brooms, shoe brushes, wooden brushes, steel wire brushes, copper wire brushes, toilet brushes, etc. In the field of industrial brushes, such as brush rollers, disc brushes, etc., are also inseparable from drilling machines and tufting machines.







Drilling/tufting machines can be divided into different types according to different classification standards. According to the number of axes, it can be divided into two-axis, three-axis and more than four-axis; according to the function, it can be divided into tufting machine, drilling machine and integrated drilling and planting machine. At present, two-axis and three-axis machines are commonly used, because most products only need to use two-axis and three-axis machines, and machines with more than four axes are used to produce some special-shaped brushes. At present, the high-end five-axis drilling/tufting machine equipment has high speed, multi-task drilling and planting at the same time, various special-shaped brush processing, self-programming, good performance but expensive.







Drilling / tufting machine control system requirements:

The speed requirement of the current hair planting/drilling machine is generally 500-1000 holes/min; 100-2000 processing graphics files can be memorized, and the number of holes can be input up to 10-100,000 holes; U disk function is supported, and each machine can be easily and quickly realized The copy of the processing file between; supports the operation of the hand-held box, etc., and has the function of password protection.

The tufting machine system generally adopts two processing data operation modes of teaching and editing; with an intuitive processing status display system, users can quickly know the processing progress and make adjustments at any time; it has processing data editing functions such as adding, modifying, inserting, and deleting, which is convenient and fast Solve problems such as hole offset, porosity, and leaks effectively.

For some regular graphics, for example, a neat row of holes with equal spacing, or one part is the same as another part, only the position is different, then some special functions can be used to quickly generate the required data. These functions include hole splitting, duplication, translation and generation of commonly used patterns, etc.

Through the hole division function, the regular flocking drilling pattern can be quickly generated. The copy function supports the copying of the entire processing hole and the copying of part of the processing hole without re-entering the processing data. It has a translation function, which can accurately translate and process the bristle drilling of the product as a whole, without manually modifying the data. , The operation is simple and fast.







Commonly used patterns are generated, such as square holes, plum blossom holes, herringbone holes, oval holes, etc., which need to input several specific parameters and can generate the entire tufting processing data.

In terms of operation modes, it has full-automatic processing, semi-automatic processing, full-hole processing, hole-filling processing, single-step processing, and single-step processing. Simulate processing functions. The above processing methods can also be cross-configured as needed.

Supports automatic hair-patting function, supports single-color and two-color hair transplantation, and can switch between drilling and hair-planting, drilling, and hair-planting processing modes. You can modify or specify the starting hole position of the tufting. When the distance between the tufting hole and the processing hole is long, you can reduce the speed of the letter axis and return to the normal spindle speed after the platform is in place. You can also stop the spindle at a high position and wait for the platform to be in place before returning to the spindle processing speed. . It adopts the high position stop function when changing colors.

It has rich machine processing parameter settings for each axis processing speed, teaching speed, return-to-origin speed and skip distance; automatic detection and alarm function during processing, so that users can quickly find and solve problems and prevent various accidents from happening Such as: heavy hair alarm, brush plate alarm, aluminum wire alarm, material shortage alarm, etc.; it has a diagnostic function, which can detect input and output signals, and help users to easily troubleshoot.





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