Principle of Flocking

What is the principle of the toothbrush tufting machine? The main drive shaft and four servo drive shaft systems form the transmission structure of the high-speed toothbrush tufting machine. The four servo axes are the horizontal X axis, the vertical Y axis, the flap Z axis and the hair removal U axis. The XY two-axis coordinates determine the position of the toothbrush hole, the Z-axis plays the role of changing to the next toothbrush, and the U-axis plays the role of changing the toothbrush hair color. When the spindle motor is running, the four electronically controlled servo axes will follow the movement. When the spindle stops, the remaining four axes will follow the movement and stop. The rotation speed of the main shaft determines the speed of planting hair, and the four servo axes respond to the coordinated drive, otherwise there will be hair loss or uneven hair. Using Delta's high-precision electrical servo control can achieve 1,000 times per minute of hair transplanting speed, and can achieve jump-hole hair transplanting.

Brush Machine-Introduction to Drilling and Tufting Machine

The brush is an indispensable tool in daily life, and it is also a commonly used accessory in industrial production , The brush industry has very broad market prospects. Therefore, brush manufacturers are making great efforts to improve production capacity and production efficiency, and also put forward high requirements on the processing technology and processing efficiency of the planting machine. As the most basic production machines in the brush industry, drilling machines and tufting machines have received much attention for their technical improvements and enhancements. The drilling / planting machine can be used to make various household brushes, such as toothbrushes, brooms, shoe brushes, wooden brushes, steel wire brushes, copper wire brushes, toilet brushes, etc. In the field of industrial brushes, such as brush rollers, disc brushes, etc., drilling machines and tufting machines are also inseparable. Drilling / tufting machines can be divided into different types according to different classification standards. According to the number of shafts, it can be divided into two shafts, three shafts and more than four shafts; according to the function, it can be divided into hair planting machine, drilling machine and drilling and planting integrated machine. At present, two-axis and three-axis machines are commonly used, because most products only need two-axis and three-axis machines. Machines with more than four-axis are used to produce some special-shaped brushes. At present, the high-end five-axis drilling/flocking machine equipment is equipped with high-speed, multi-work drilling and planting, various special-shaped brush processing, self-programming, good performance but expensive. Drilling/hair transplanting machine control system requirements: The current speed of tufting/drilling machines is generally 500-1000 holes/min; 100-2000 processing graphics files can be memorized, and up to 10-10 million holes can be input; U disk is supported Function, can easily and quickly realize the copy of processing files between each machine; support handheld box operation, etc., with password protection function. The tufting machine system generally adopts two processing data operation modes: teaching and editing; with an intuitive processing status display system, users can quickly know the processing progress and make adjustments at any time; it has the processing data editing functions such as adding, modifying, inserting, and deleting, which is convenient and quick Solve the problems of hole position deviation, porosity, leaking, etc. For some regular patterns, for example, a row of neat holes, the spacing is equal, or a part is the same as another part, but the position is different, then some special functions can be used to quickly generate the required data. These functions include hole splitting, copying, translation, and the generation of common patterns. Through the hole splitting function, a regular pattern of flocking drilling holes can be quickly generated. The copy function supports the copy of the entire machining hole and part of the machining hole. It does not need to re-enter the machining data. It has a translation function, which can accurately and accurately translate and process the product's flocking drilling holes without manually modifying the data. , The operation is simple and fast. Commonly used pattern generation, such as square hole, quincunx hole, herringbone hole, elliptical hole, etc., need to enter several specific parameters and generate the entire planting processing data. In terms of operation modes, there are fully automatic processing, semi-automatic processing, full hole processing, hole filling processing, single step processing, and single step processing. Simulate processing function. The above processing methods can also be cross-configured as required.

Hair transplanting machine video