Introduction to the production process and specifications of the brush roller_FAQ

There are many specifications of brush roller products, but the requirements are different, but the basic processing and manufacturing processes are similar, and the production process is mostly the following process. First, the roller core (or roller shaft) is processed, and the solid steel shaft is cut. After turning into a suitable size, the blank is turned on the machine tool, welded, reinforced, and straightened, and then processed by the lathe to form the prototype of the roller core. Then, according to different requirements, the outer roller core prototype is sleeved or put into the mold for direct injection, so that the basic shape of a brush roller body has been formed. Next, the roll body after injection molding or casing is to be finely turned on the machine tool according to the size required by the drawing, and follow-up processing is carried out according to different process requirements, such as fine grinding of the rubber-coated roll core and shaft head Need to make different keyways or interfaces. Use CNC punching equipment to punch the finished brush roll, and the depth and density of the holes are set according to different requirements. Generally, the dynamic balance test is required to ensure that the installation of the brush roller can be completed according to the drawings. After finishing the processing of the brush roller body and the encapsulating part, the next thing to do is to plant the hair, which is usually carried out by a fully automatic numerical control hair transplanter or a semi-automatic horseshoe-type hair transplanter; after the hair transplantation is completed, the hair is trimmed by a drum shearing machine End, so that the bristles on the surface of the brush roller are cut flat. The last process is inspection and packaging. First, the brush rollers will be inspected and returned to the workshop for rework if there are leaks. The tension of each bundle of bristles will be tested. After all the test indicators are qualified, they will be packed into wooden boxes and shipped out of the factory. Our company is specialized in the design and manufacture of brushes, with professional design and development personnel, 1 nylon roller brush (brush body nylon 6 or 66, bristles 1010) specifications: brush body diameter φ60-φ500MM, hair length arbitrary, brush wire diameter φ0. 3-φ1.0.2 stainless steel roller brush (brush body stainless steel, bristles stainless steel wire) specifications: φ50-φ500MM, any hair length, bristles diameter φ0.3-φ1.0.3 nylon spiral roller brush (brush body nylon 6 or 66 , Brush 1010) Specification: Brush body diameter φ60-φ500MM, hair length is arbitrary, brush wire diameter φ0.3-φ1.0. The width of the angle can be produced by drawing. 4Stainless steel spiral roller brush (brush body stainless steel, bristles stainless steel wire) specifications: φ50-φ500MM, any hair length, bristles diameter φ0.3-φ1.0. The width of the angle can be produced by drawing. 5 Nylon inner and outer roller brush (brush body nylon 6 or 66, bristles 1010) specifications: brush body diameter φ60-φ500MM, hair length arbitrary, bristles wire diameter φ0.3-φ1.0. 6 nylon plate brush ((brush body nylon 6 or PVC, bristles 1010) specifications: brush body width 8-300MM, hair length is arbitrary, bristles diameter φ0.3-φ1.0MM, length is arbitrary. 7 Stainless steel disc brush (brush body stainless steel, bristles stainless steel wire) specifications: brush body diameter φ100 -φ500MM, the thickness of the brush body is 10-30MM, the length of the bristles is arbitrary, and the diameter of the bristles is φ0.5-φ1.2MM.