Introduction of Drilling and Tufting Machine

Brush is an indispensable tool in daily life, and it is also commonly used in industrial production. The brush industry has very broad market prospects. Therefore, brush manufacturers are making great efforts to improve production capacity and production efficiency, and also put forward high requirements on the processing technology and processing efficiency of the planting machine. As the most basic production machines in the brush industry, drilling machines and tufting machines have received much attention for their technical improvements and enhancements.

The drilling/flocking machine can be used to make various household brushes, such as toothbrushes, brooms, shoe brushes, wooden brushes, steel wire brushes, copper wire brushes, toilet brushes, etc. In the field of industrial brushes, such as brush rollers, disc brushes, etc., drilling machines and tufting machines are also inseparable.

Drilling/flocking machines can be divided into different types according to different classification standards. According to the number of shafts, it can be divided into two shafts, three shafts and more than four shafts; according to the function, it can be divided into hair planting machines, drilling machines and drilling and planting integrated machines. At present, two-axis and three-axis machines are commonly used, because most products only need two-axis and three-axis machines. Machines with more than four-axis are used to produce some special-shaped brushes. At present, the high-end five-axis drilling/flocking machine equipment is equipped with high speed, multi-work drilling and planting at the same time, various special-shaped brush processing, self-programming, good performance but expensive.

Drilling/flocking machine control system requirements:

The current speed of flocking/drilling machine is generally 500-1000 holes/min; it can be remembered 100-2000 processing graphics files, can input up to 10-10 million holes; support U disk function, can easily and quickly copy processing files between machines; support handheld box operation, etc., with password protection function.

The tufting machine system generally adopts two processing data operation modes: teaching and editing; with an intuitive processing status display system, users can quickly know the processing progress and make adjustments at any time; with addition, modification, insertion, deletion, etc. The processing data editing function can easily and quickly solve the problems of hole position deviation, porosity, and leakage. For some regular graphics, such as a row of neat holes, the spacing is equal, or a part is the same as another part, but the position is different, then some special functions can be used to quickly generate the required data. These functions include hole splitting, copying, translation, and the generation of common patterns. Through the hole-dividing function, a regular pattern of flocking drilling holes can be quickly generated. The copy function supports the copy of the entire machining hole and part of the machining hole. There is no need to re-enter the machining data. It has a translation function, which can accurately and accurately translate and process the product's flocking holes without manually modifying the data. , The operation is simple and fast. Commonly used pattern generation, such as square hole, plum blossom hole, herringbone hole, elliptical hole, etc., need to input several specific parameters and generate the entire planting processing data.

In terms of operation modes, there are fully automatic processing, semi-automatic processing, full-hole processing, hole-filling processing, single-step processing, and single-step processing. Simulate processing function. The above processing methods can also be cross-configured as required.

Support automatic hair shooting function, support single color and double color hair planting, and can switch between drilling and planting, drilling, and planting processing modes. You can modify or specify the starting hole position for tufting. When the tufting hole is longer than the machining hole distance, the axis speed can be reduced and the spindle speed can be restored after the platform is in place. The spindle can also be stopped to a high position and the spindle processing speed can be restored after the platform is in place. . Use high stop function when changing color. It has rich machine processing parameter settings for each axis processing speed, teaching speed, return to origin speed and step distance; automatic detection and alarm function during processing, so that users can quickly find and solve problems and prevent various accidents. Such as: heavy wool alarm, brush board alarm, aluminum wire alarm, lack of material alarm, etc.; with diagnostic functions, it can detect input and output signals to help users easily troubleshoot.