MX machinery https://www.mxbrushmachinery.com/
The quality problems of the
brush machine factory of the high-speed toothbrush flocking machine are generally reflected by the obvious quality problems of the bristles. However, in addition to the filament quality area, the processing technology must also be analyzed. The common case analysis is as follows:
1. Processing crushed brush wire
When the high-speed toothbrush flocking machine is damaged when the bristles are planted or punched, its strength and tolerance are greatly affected, or the contact surface of the root of the filament is very sharp or rough, the tolerance of the filament will also be reduced, and the service life will be shortened.
2. Differences in processing technology
Sometimes brush users use their own familiar processes to replace other processes, which will also produce poor quality, such as metal stamping
brush machine factory, due to the high density, the hardness of the brush surface is higher, the pressure during application is small, and there is a small amount of space at the root of the brush wire, which can reduce the The impact force of the root, in the pneumatic machining, the service life will be significantly longer than that of the flocking brush.
MX machineryhttp://mxbrushmachinery.com/
3. The density of brush wire is small
In order to save the cost of silk, some brush manufacturers have sparse number of bristles per hole, or insufficient density of brush holes, resulting in sparse overall bristles of the brush roller, soft and weak bristle surface, low grinding efficiency, and unknown users. Therefore, increase the back pressure or The speed is increased to improve the efficiency, so that the brush wire is overloaded and the service life is greatly reduced.
4. Inclined filament planting
When pressing the U-shaped metal strip, special attention should be paid to whether the brush wire is smooth or not. If there is a cross tilt, the resistance of the reverse brush wire will increase greatly when the brush roller is running, and the wire will be easily broken, which will greatly reduce the life of the brush roller.
5. The brush wire is too long
When the length of the brush wire is too long, it is not the cutting surface of the brush wire that is working, but the side of the brush wire is working, and more importantly, the swing of each wire is greatly increased. The stress and fatigue coefficient increase exponentially, resulting in the broken wire of the abrasive brush and the deformation of the brush.
6. Brush hair removal
There are two main conditions: single bundle shedding and partial hair removal. Single-bundle hair removal means that the stability of the hair planting is not good. It is mainly related to the size of the drill hole, the depth of the planting, and the number of lower hairs. Generally, it can be detected by the tensile test of the single-bundle hair. In fact, local hair removal is mainly broken hair, mainly related to brush The dynamic balance of the force of the roller, the quality of the brush wire, and the quality of the flocking hair are related. Through careful observation, the crux of the problem can be found.
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Brush Machinery Factory is managed.
JIANGMEN MEIXIN COMB BRUSH MAKING MACHINE FACTORY is one of China's leading providers of state-of-the-art . For decades, we've served numerous residential, commercial, and industrial clients. To contact us for a free quote for your home or business please visit MEIXIN BRUSH MAKING MACHINE FACTORY.
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