Common faults and solutions of hair transplanting machine
by:MX machinery 2021-05-12
Common failures and solutions of tufting machine The transmission structure of high-speed toothbrush tufting machine consists of a main drive shaft and four servo drive shaft systems. The four servo axes are horizontal X axis, vertical Y axis, flap Z axis and hair removal U axis. The XY two-axis coordinates determine the position of the toothbrush hole, the Z-axis plays the role of changing to the next toothbrush, and the U-axis plays the role of changing the toothbrush hair color. When the spindle motor is running, the four electronically controlled servo axes will follow-up and the remaining four axes will follow-up and stop when the spindle stops. The rotation speed of the main shaft determines the speed of planting hair, and the four servo axes respond to the coordinated drive, otherwise, hair loss or uneven hair will occur. Using Delta's high-precision electrical servo control can achieve 1000 times per minute hair transplantation speed, and can achieve jump-hole hair transplantation. At present, the structure of the hair planting electrical control system is mainly divided into a single-chip control system or a CNC numerical control system. Among them, the single-chip control system is mainly based on the integrated supporting services of the automation system manufacturer, and the independent research and development of the toothbrush equipment manufacturer is supplemented. The CNC numerical control systems with superior performance are mostly imported brands such as Delta's PUTNC-H2P and Europe and Japan. Since the signal maintenance time of the needle barrier parking of this equipment is relatively short (the shortest 5MS), in order to achieve the result of fast parking, the system can respond to the signal without giving the corresponding signal on the screen. Reminder, so once the user finds that the device has no reminder message to stop the task and displays 'equipment in normal operation' and the running indicator is also on, it can be directly judged as needle barrier parking or needle barrier sensor fault. Flocking machine is a planting processing equipment for various brush products such as toothbrushes, hair dyeing brushes, hair combs, wire brushes, fruit washing machine roller brushes, sanding hair brush rollers and other products. It was firstly a hand-cranked tufting machine, and later developed into an electric tufting machine. With the development of automation, various computer numerical control high-speed tufting machines have been developed. The head is the main mechanical part of the tufting machine. The main actions of tufting are: fetching the hair, cutting the thread, forming the wire, binding the wire with the wire, and implanting the wire in the hole. The machine head mainly realizes the above main actions through the connecting rod and cam structure. Equipment positioning accuracy, such as: table positioning accuracy, whether there is a gap in the mechanical structure, the repeatability from slow to fast in the processing process, what pusher is used in the control system, what motor is used, etc. Do a good job in the daily maintenance of the equipment, keep the equipment clean, clean up dust, debris, and waste in time, add lubricating oil in time, and do a good job in anti-wear and anti-rust work. Regularly check vulnerable parts and replace excessively worn parts in time to avoid affecting product quality due to part wear. Check the equipment circuit regularly, and replace the worn-out circuit in time. The operator should always add drops of lubricating oil to the moving parts of the hair transplanter to reduce mechanical wear. Regularly check whether the screws are loose, and they should be tightened in time. Keep the guide rail and screw rod clean to avoid debris sticking to the guide rail or screw rod and affect the accuracy of work positioning. Ensure that the electric box works in a ventilated environment, avoid humid or high temperature environments, and prevent the electric box from violent vibration. The electric box can not work in the environment of strong electromagnetic field, otherwise there may be uncontrolled situation. The four servo axes are horizontal X axis, vertical Y axis, flap Z axis and hair removal U axis. The XY two-axis coordinates determine the position of the toothbrush hole, the Z-axis plays the role of changing to the next toothbrush, and the U-axis plays the role of changing the toothbrush hair color. When the spindle motor is running, the four electronically controlled servo axes will follow-up and the remaining four axes will follow-up and stop when the spindle stops. The rotation speed of the main shaft determines the speed of planting hair, and the four servo axes respond to the coordinated drive, otherwise, hair loss or uneven hair will occur. At present, the structure of the electric control system for hair planting is mainly divided into a single-chip control system or a CNC numerical control system. Among them, the single-chip control system is mainly based on the integrated supporting services of the automation system manufacturer, and the independent research and development of the toothbrush equipment manufacturer is supplemented. The CNC numerical control systems with superior performance are mostly imported brands such as Delta's PUTNC-H2P and Europe and Japan. For more information on tufting machine, please continue to pay attention to Taifenglai tufting machine manufacturers!