Application of control system in tufting machine industry-Jiangmen Xinhui District Meixin Brush Manufacturing Co., Ltd.

　　 Brush: Tools made of hair, brown, plastic wire, metal wire, etc. to remove dirt or apply ointment. They are generally long or oval, and some have shanks. Brushes are also called hair brushes, and brushes are divided into civil brushes and industrial brushes according to their trial areas.

　　 The main brushes in daily life are: kitchen brushes, bath brushes, shoe brushes, toothbrushes, pot brushes, laundry brushes, stainless steel sanitary brushes, toilet brushes, wall brushes, Paint brushes, etc. In industrial production, the main function is dustproof, polishing, cleaning, and grinding. Such as various vegetable cutter brushes, various setting machine brush wheels, combing machine brushes, grinding machine brushes, brown brushes, various road sweeper brushes, washing machine brushes, and edging machine brushes , Gold finger grinding wheels, felt-type brush rollers, etc. We cannot do without the use of brush products everywhere in our lives. There is a large market demand for brushes and a wide range of varieties. It has a huge market development prospect, and also puts forward high requirements on the processing technology and processing efficiency of the tufting machine.

Introduction of 　　 drilling and tufting machine:

　　 Tufting/drilling machine can be used to make various brushes for daily use and industrial use Brushes, such as toothbrushes, brooms, shoe brushes, wooden brushes, wire brushes, toilet brushes, etc.

　　 is distinguished according to the number of shafts, which can be divided into two shafts, three shafts and more than four shafts. According to the function, it can be divided into hair planting machine, drilling machine and drilling plant One machine.

　　 Currently, two-axis and three-axis machines are commonly used. Since most products only need two to three-axis machines, machines with more than four-axis machines are used to produce some special-shaped brushes.

　　High-speed toothbrush machine is also a kind of hair transplanting machine. Because of its special technology, it is regarded as a separate type.

　　 The current high-end five-axis five-head tufting/drilling machine equipment, with high-speed, multi-station simultaneous drilling and planting, various special-shaped brush processing, self-programming, good performance but price Expensive and monopolized by foreign manufacturers.

　　Flocking/drilling machine control system requirements:

　　 The current requirements for the speed of the flocking/drilling machine are generally 500- 1000 holes/min. It can memorize 100-2000 processing graphics files, and input up to 10-10 million holes. Support U disk function, can easily and quickly copy processing files between processing machines. Support handheld box operation, etc. With password protection function.

The 　　 tufting machine system generally adopts two processing data manipulation modes, teaching and editing. With an intuitive processing status display system, users can quickly know the processing progress and make adjustments at any time. With the processing data editing functions such as adding, modifying, inserting, deleting, etc., it is convenient and quick to solve the problems of hole position deviation, multiple holes, leaking holes, etc.

　　 For some regular patterns, for example, a row of neat holes, the spacing is equal, or a part is the same as another part, only the position is different, then You can use some special functions to quickly generate the required data. These functions include hole splitting, copying, translation, and the creation of common patterns.

　　Through the split hole function, fast natural and regular hair transplantation drilling pattern. The copy function supports the copying of the entire processing hole and part of the processing hole. There is no need to re-input the processing data. It has a translation function, which can accurately translate and process the product's tufted hole position without manual operation. Modifying data is simple and quick to operate.

　　Commonly used patterns are born, such as square hole, plum blossom hole, herringbone hole, ellipse hole, etc., which need to enter several specific parameters and generate the entire flocking processing data . As shown in the figure below:

In terms of operation mode, 　　 has full-automatic processing, semi-automatic processing, full-hole processing, hole-filling processing, single-step processing, single-step retreat processing. Simulate processing function. The above processing methods can also be cross-configured as required.

　　 supports automatic hair-shooting function, supports single-color and two-color hair-planting, and can switch between drilling and planting, drilling, and flocking processing modes.

　　 can modify or specify the starting hole position of tufting. When the tufting hole is longer than the machining hole distance, the spindle speed can be reduced and the normal spindle processing speed can be restored after the platform is in place. Stop the spindle to the high position and wait for the platform to return to the normal spindle processing speed. Adopt high stop function when changing color.

　　 has a wealth of machining parameter settings for each axis processing speed, teaching speed, return to origin speed and step interval. The automatic detection and alarm function during the processing allows users to quickly find and solve problems, and prevent various accidents such as: heavy wool alarm, servo alarm, brushing alarm, air pressure alarm, aluminum wire alarm, lack of material alarm, etc. With diagnostic function, it can detect input and output signals to help users troubleshoot easily.